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Flexible
Hardness is officially defined as “the resistance of a material to plastic deformation, usually by indentation. However, the term may also refer to stiffness or temper, or to resistance to bending, scratching, abrasion or cutting.”
Specifying a flexible part raises the immediate question of hardness, great if you can specify this, a problem if you can’t!
Plunkett Associates to the rescue!
The Shore Durometer Test is the one we use most commonly due to the ability to measure the hardness of polymeric materials.
Tests have been developed that measure the resistance of plastics including the Shore® (Durometer) test and the Rockwell hardness test. Rubbers are frequently defined on the IRHD scale.
In a simple world only one material would be required for our flexible component needs. In the real world we often have requirements for materials as diverse as rubber, EPDM, Viton etc.
Your requirement will be unique to you and various factors will influence the decision including aesthetics, functionality, environment, porosity, hardness, and time.
Flexible components are present in most assemblies. Whether you want a simple gasket, a seal, a more intricate connector, or a bellows, the common denominator is that the part is required to flex in its operation or assembly.
Natural rubber is produced from latex, tapped off a rubber tree. Uncured, this rubber has limited application (e.g. adhesives, cements, etc.) and is unlike our expectation of what ‘rubber’ should be. However, after undergoing mastication, blending, calendering, extrusion and finally vulcanisation, it becomes the product we know.
3D Printing is the quickest option for flexible parts.