Prototyping and Production with Sheet Metal

Sheet Metal

Sheet metal is suitable for both low and high volume applications. The higher the volume the higher the tooling costs.

Sheet Metal machine

Usually used for low volume applications

Sheet metal is commonly used in low volume production applications due to the negligible associated tooling costs.

Higher volumes can be manufactured, but would usually involve progression tooling.

Applications can include mounting, chassis, cases and RFI screws.

With the advent of Rapid Prototyping it is usually possible to source prototype mouldings faster than the sheet metal work, primarily due to the lack of dedicated prototype sheet metal suppliers.

As the technology required is very similar whether it is production or prototype, prototypes are usually run through a production shop, with the inevitable delays.

The key is finding a high quality supplier who is able to run prototype batch quantities on tight deadlines. Let Plunkett Associates do the hard work for you. We have an extensive database of suppliers who we trust and work with regularly. If you have a requirement, then get in touch with us. We can supply small batches in less than 8-10 days.

“Plunketts developed a solution that met our precision requirements at a cost significantly lower than alternative manufacturing approaches we had investigated.”

Nick Skaer, Orthox Ltd

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  • Plunkett Associates worked on the design and production of titanium frames for an artificial heart valve where precision and consistency was paramount. Communications were efficient and productive with concepts readily incorporated into the final design, and suggestions for improvements all highly appropriate. The quality of the end product was ideal and I have no doubt that I will use the advice and expertise of Plunkett Associates again.
    David Wheatley, Wheatley Research Ltd
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  • Plunketts developed a solution that met our precision requirements at a cost significantly lower than alternative manufacturing approaches we had investigated
    Nick Skaer, CEO, Orthox Ltd
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  • Interestingly, people who look at it in its own right with little knowledge of what it does, just like it! It’s tactile and it looks good…
    Tim Collings, Operations Director, Troika Systems Ltd
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  • To create such a consistent quality finish in chrome was an amazing achievement and the prototypes really gave our stand the wow factor.
    James Clark, Group Commercial Director, The Airdri Group
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  • I can’t recommend Tim and his team highly enough. We ended up with a design which can be produced and assembled quickly, efficiently and reliably, in volumes that make sense
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  • Kirintec were thrilled with Plunketts. They made a complex process simple and we were just amazed at the lead times achieved. Plus, every single deadline was met without any drama.
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  • We always know exactly what we’re getting and we know we won’t be let down on quality, price or lead times.
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  • “We use Plunkett Associates because we want someone we can trust, that knows what they’re talking about, has all the contacts, will provide reliable advice and feedback and will get the right result for us.”
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  • “Accuracy, finish and delivery all first class.”
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  • "Tim's experience, expertise and supplier base have been fundamental to us getting this project off the ground."
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  • Plunkett associates always find a solution. Whatever we need to prototype, they have a great grasp on the technologies available, costs and lead-times so we get the right solution tailored to the project needs. Have always delivered and never let us down.
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Get in Touch with us for your Prototyping, Machining and Tooling & Moulding requirements…