Some of the projects we've worked on!

British manufacturing supports flexible moulding options for local lighting company

British manufacturing supports flexible moulding options for local lighting company

Plunkett’s provide a local production solution with new UK tooling

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Injection mould tooling and CNC machining for low volume production parts.

Injection mould tooling and CNC machining for low volume production parts.

SLS prototypes for form and fit

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Plunkett associates always find a solution. Whatever we need to prototype, they have a great grasp on the technologies available, costs and lead-times so we get the right solution tailored to the project needs. Have always delivered and never let us down.
Naim Audio
Fast Track Injection Moulding - running 3,000 parts a day JUST 4 DAYS FROM DESIGN SIGN OFF!

Fast Track Injection Moulding - running 3,000 parts a day JUST 4 DAYS FROM DESIGN SIGN OFF!

Design for Manufacture critical in moving from 3D printing low volumes to injection moulding and increased production quantities

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Aluminium fast track tooling provides low volume production parts for time critical project

Aluminium fast track tooling provides low volume production parts for time critical project

Injection moulding suits high performance electronic enclosures

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“I can’t recommend Tim and his team highly enough. We ended up with a design which can be produced and assembled quickly, efficiently and reliably, in volumes that make sense”
Simon Leggett, Director, Olivewood Technology
Metal and plastic parts CNC machined for heat sinks.

Metal and plastic parts CNC machined for heat sinks.

Prototype parts delivered in 2 weeks.

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Clear, flexible, metal AND Plastic all required for production part!

Clear, flexible, metal AND Plastic all required for production part!

From design to production, Plunkett's manage multiple manufacturing processes.

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"Tim's experience, expertise and supplier base have been fundamental to us getting this project off the ground."
Sam Pearce, Jelly Products Ltd
Compression Moulding ideal for low volume production rubber parts.

Compression Moulding ideal for low volume production rubber parts.

From prototype to production, compression moulding in China provides a cost effective, high quality solution.

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Compression moulding suits flexible low volume production parts.

Compression moulding suits flexible low volume production parts.

Plunketts provide support for design and development, prototyping and production

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“We were really surprised at how quickly they turned round such a high quality prototype and the parts certainly proved their worth. They were of high enough quality to provide a fantastic visual representation and to undergo rigorous testing."
Stuart Wilson, Design Director, TRT Lighting
CNC machining excells giving a high quality cosmetic finish.

CNC machining excells giving a high quality cosmetic finish.

Accuracy and smooth surface finish a priority for prototype parts.

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CNC Machined and chrome plated exhibition models.

CNC Machined and chrome plated exhibition models.

Prototype models on time and delivering the 'wow' factor!

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“Accuracy, finish and delivery all first class.”
Andrew Peters, JMDA Ltd
CNC Machining provides a beautiful clear acrylic part.

CNC Machining provides a beautiful clear acrylic part.

Hand polished acrylic for high level clarity.

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CNC polycarbonate provides high quality clear cover.

CNC polycarbonate provides high quality clear cover.

CNC machined aluminium give strength and aesthetics to high performance LED floodlight.

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“We use Plunkett Associates because we want someone we can trust, that knows what they’re talking about, has all the contacts, will provide reliable advice and feedback and will get the right result for us.”
Jim Copestick. Design Manager, Thorlux Lighting
Injection mould tooling for low volume production parts.

Injection mould tooling for low volume production parts.

Initial SLS prototypes for testing in only a few days.

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Injection Mould tooling for clear production parts.

Injection Mould tooling for clear production parts.

SLA prototypes for form and fit in 5 days.

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“We always know exactly what we’re getting and we know we won’t be let down on quality, price or lead times.”
Mark Williams, Research and Development Director, Johnson Safety Products
Injection Moulding wins hands down for multiple production parts.

Injection Moulding wins hands down for multiple production parts.

China moulds in just 2 weeks!

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Stereolithography (SLA) produces high cosmetic model prototype for exhibition.

Stereolithography (SLA) produces high cosmetic model prototype for exhibition.

Aesthetics the priority for exhibition model and SLA delivers.

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“Plunkett Associates truly offer a complete turnkey solution with Speed, Effectiveness and Precision.”
David Harden, Director, Enica Ltd
3D Printing in nylon is low volume manufacturing solution for fastener.

3D Printing in nylon is low volume manufacturing solution for fastener.

CAD design, plus 3D Printed prototype and production parts, all within a week!

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Aircraft part made lighter by DMLS.

Aircraft part made lighter by DMLS.

Titanium alloy replaces aluminium as a significantly lighter option.

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“Kirintec were thrilled with Plunketts. They made a complex process simple and we were just amazed at the lead times achieved. Plus, every single deadline was met without any drama.”
Penny While, Marketing Director, Kirintec
Vacuum cast polyurethane gives outstanding cosmetic finish.

Vacuum cast polyurethane gives outstanding cosmetic finish.

Plastic production part that looks metallic!!

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Die Casting proves viable for small batch runs.

Die Casting proves viable for small batch runs.

Making the switch from prototyping to production, and the Far East to the UK

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“Thanks to Plunkett Associates flexible, bespoke and cost effective service I was able to produce the objects that I had originally had in mind.”
Simon Ryder, Artist
  • “Plunkett Associates have excellent breadth of experience, work with high quality partners and have a flexibility that we have found enables challenges to be met successfully, cost effectively and in a timely manner.”
    Nick Skaer, CEO, Orthox Ltd
    Nick Skaer, CEO, Orthox Ltd
  • Plunkett associates always find a solution. Whatever we need to prototype, they have a great grasp on the technologies available, costs and lead-times so we get the right solution tailored to the project needs. Have always delivered and never let us down.
    Naim Audio
    Naim Audio
  • “I can’t recommend Tim and his team highly enough. We ended up with a design which can be produced and assembled quickly, efficiently and reliably, in volumes that make sense”
    Simon Leggett, Director, Olivewood Technology
    Simon Leggett, Director,  Olivewood Technology
  • "Tim's experience, expertise and supplier base have been fundamental to us getting this project off the ground."
    Sam Pearce, Jelly Products Ltd
    Sam Pearce, Jelly Products Ltd
  • “We were really surprised at how quickly they turned round such a high quality prototype and the parts certainly proved their worth. They were of high enough quality to provide a fantastic visual representation and to undergo rigorous testing."
    Stuart Wilson, Design Director, TRT Lighting
    Stuart Wilson, Design Director, TRT Lighting
  • “Accuracy, finish and delivery all first class.”
    Andrew Peters, JMDA Ltd
    Andrew Peters, JMDA Ltd
  • “We use Plunkett Associates because we want someone we can trust, that knows what they’re talking about, has all the contacts, will provide reliable advice and feedback and will get the right result for us.”
    Jim Copestick. Design Manager, Thorlux Lighting
    Jim Copestick. Design Manager, Thorlux Lighting
  • “We always know exactly what we’re getting and we know we won’t be let down on quality, price or lead times.”
    Mark Williams, Research and Development Director, Johnson Safety Products
    Mark Williams, Research and Development Director, Johnson Safety Products
  • “Plunkett Associates truly offer a complete turnkey solution with Speed, Effectiveness and Precision.”
    David Harden, Director, Enica Ltd
    David Harden, Director, Enica Ltd
  • “Kirintec were thrilled with Plunketts. They made a complex process simple and we were just amazed at the lead times achieved. Plus, every single deadline was met without any drama.”
    Penny While, Marketing Director, Kirintec
    Penny While, Marketing Director, Kirintec
  • “Thanks to Plunkett Associates flexible, bespoke and cost effective service I was able to produce the objects that I had originally had in mind.”
    Simon Ryder, Artist
    Simon Ryder, Artist
  • To create such a consistent quality finish in chrome was an amazing achievement and the prototypes really gave our stand the wow factor.
    James Clark, Group Commercial Director, The Airdri Group
    James Clark, Group Commercial Director, The Airdri Group
  • Interestingly, people who look at it in its own right with little knowledge of what it does, just like it! It’s tactile and it looks good…
    Tim Collings, Operations Director, Troika Systems Ltd
    Tim Collings, Operations Director, Troika Systems Ltd
  • "With their simple to understand language, willingness to go the extra mile and approachability, Plunkett Associates were a great partner for our company. We couldn’t be happier with the results of our project. (A working prototype that they got right first time, by the way). Thank you!"
    Carolina Ballon-Forrester, Director, Kittyrama Ltd
    Carolina Ballon-Forrester, Director, Kittyrama Ltd
  • Plunkett Associates worked on the design and production of titanium frames for an artificial heart valve where precision and consistency was paramount. Communications were efficient and productive with concepts readily incorporated into the final design, and suggestions for improvements all highly appropriate. The quality of the end product was ideal and I have no doubt that I will use the advice and expertise of Plunkett Associates again.
    David Wheatley, Wheatley Research Ltd
    David Wheatley, Wheatley Research Ltd
  • “Thanks for the present that arrived this morning, as promised. Parts look first class, as always.”
    Jon Todd, Design Manager, PHS Group
    Jon Todd, Design Manager, PHS Group
  • “Plunkett Associates have a fantastic supply chain, work with all sorts of production processes and will always do their utmost to solve a problem.”
    Naim Audio
    Naim Audio
  • “ Plunketts developed a solution that met our precision requirements at a cost significantly lower than alternative manufacturing approaches we had investigated”
    Nick Skaer, CEO, Orthox Ltd
    Nick Skaer, CEO, Orthox Ltd
  • “Doing business with you has been an absolute pleasure. You have made my goals a reality. You have been patient, helpful and above all, responsive. Best service that I have experienced in ages. I consider Plunkett Associates to be an integral part of my business plan moving forward.”
    Jet Cooper, Sculptor
    Jet Cooper, Sculptor