Production

Low Volume

Traditionally there has always been a huge gulf between prototype and the other end of the scale, high volume production. At Plunkett Associates we pride ourselves in being able to bridge the gap, filling the void in the middle. In fact we would go as far as to say we are specialists in this area!

Our expertise within the newest innovative processes and materials, along with our love of a challenge, allows us to be completely client driven, putting your needs at the top of our priority list.

Options are limitless and exciting! We apply both additive manufacturing techniques and more conventional subtractive techniques to the direct manufacture, or tooling and moulding, of components across a wide range of batch sizes where others fear to tread!

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Low Volume

Mass Production

Separating low volume from mass production is a numbers game and subject to differing interpretations.

Our experience takes us from low volume into hundreds of thousands, or put another way, container loads! We would be the first to acknowledge that we lack a track record of dealing in millions, a specialist area in its own right!

We have the knowledge and exoperience to supply costed options for high volume products across a vast range of processes. 

Let us take away the stress of organising; we'll optimise the resource, look after the logistics and deliver product where you want it, when you want it, no problem.

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Mass Production

Additive Manufacturing

As experts in the field of additive manufacture and 3D printing, we are well placed to introduce you to the possibilities additive manufacture can offer.

However, we do not do this in isolation. Additive manufacture is a powerful tool used in the right way and at the right time. It is not a panacea to all manufacturing issues and does not come without its own set of design rules!

Both metal and plastic parts must be reviewed in context. Then the true potential of this exciting option will begin to make itself known.

If you are as excited as we are by the possibilities for additive manufacturing please give us a call!

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Additive Manufacturing

Assembly

Associated with manufacture is a range of auxiliary services frequently required to bring a new product to market. By far the most obvious is component assembly, followed by testing, packing and overall quality assurance.

Whilst for low volumes this is frequently an area that is undertaken in-house, it can quickly grow to become an issue requiring additional recruitment and an increased working area.

As an alternative, Plunkett Associates can undertake this as part of the overall manufacturing strategy.

As requirements vary considerably, the best option is always to contact us directly to see how we will be able to help.

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Assembly
  • “Plunkett Associates have excellent breadth of experience, work with high quality partners and have a flexibility that we have found enables challenges to be met successfully, cost effectively and in a timely manner.”
    Nick Skaer, CEO, Orthox Ltd
    Nick Skaer, CEO, Orthox Ltd
  • Plunkett associates always find a solution. Whatever we need to prototype, they have a great grasp on the technologies available, costs and lead-times so we get the right solution tailored to the project needs. Have always delivered and never let us down.
    Naim Audio
    Naim Audio
  • “I can’t recommend Tim and his team highly enough. We ended up with a design which can be produced and assembled quickly, efficiently and reliably, in volumes that make sense”
    Simon Leggett, Director, Olivewood Technology
    Simon Leggett, Director,  Olivewood Technology
  • "Tim's experience, expertise and supplier base have been fundamental to us getting this project off the ground."
    Sam Pearce, Jelly Products Ltd
    Sam Pearce, Jelly Products Ltd
  • “We were really surprised at how quickly they turned round such a high quality prototype and the parts certainly proved their worth. They were of high enough quality to provide a fantastic visual representation and to undergo rigorous testing."
    Stuart Wilson, Design Director, TRT Lighting
    Stuart Wilson, Design Director, TRT Lighting
  • “Accuracy, finish and delivery all first class.”
    Andrew Peters, JMDA Ltd
    Andrew Peters, JMDA Ltd
  • “We use Plunkett Associates because we want someone we can trust, that knows what they’re talking about, has all the contacts, will provide reliable advice and feedback and will get the right result for us.”
    Jim Copestick. Design Manager, Thorlux Lighting
    Jim Copestick. Design Manager, Thorlux Lighting
  • “We always know exactly what we’re getting and we know we won’t be let down on quality, price or lead times.”
    Mark Williams, Research and Development Director, Johnson Safety Products
    Mark Williams, Research and Development Director, Johnson Safety Products
  • “Plunkett Associates truly offer a complete turnkey solution with Speed, Effectiveness and Precision.”
    David Harden, Director, Enica Ltd
    David Harden, Director, Enica Ltd
  • “Kirintec were thrilled with Plunketts. They made a complex process simple and we were just amazed at the lead times achieved. Plus, every single deadline was met without any drama.”
    Penny While, Marketing Director, Kirintec
    Penny While, Marketing Director, Kirintec
  • “Thanks to Plunkett Associates flexible, bespoke and cost effective service I was able to produce the objects that I had originally had in mind.”
    Simon Ryder, Artist
    Simon Ryder, Artist
  • To create such a consistent quality finish in chrome was an amazing achievement and the prototypes really gave our stand the wow factor.
    James Clark, Group Commercial Director, The Airdri Group
    James Clark, Group Commercial Director, The Airdri Group
  • Interestingly, people who look at it in its own right with little knowledge of what it does, just like it! It’s tactile and it looks good…
    Tim Collings, Operations Director, Troika Systems Ltd
    Tim Collings, Operations Director, Troika Systems Ltd
  • "With their simple to understand language, willingness to go the extra mile and approachability, Plunkett Associates were a great partner for our company. We couldn’t be happier with the results of our project. (A working prototype that they got right first time, by the way). Thank you!"
    Carolina Ballon-Forrester, Director, Kittyrama Ltd
    Carolina Ballon-Forrester, Director, Kittyrama Ltd
  • Plunkett Associates worked on the design and production of titanium frames for an artificial heart valve where precision and consistency was paramount. Communications were efficient and productive with concepts readily incorporated into the final design, and suggestions for improvements all highly appropriate. The quality of the end product was ideal and I have no doubt that I will use the advice and expertise of Plunkett Associates again.
    David Wheatley, Wheatley Research Ltd
    David Wheatley, Wheatley Research Ltd
  • “Thanks for the present that arrived this morning, as promised. Parts look first class, as always.”
    Jon Todd, Design Manager, PHS Group
    Jon Todd, Design Manager, PHS Group
  • “Plunkett Associates have a fantastic supply chain, work with all sorts of production processes and will always do their utmost to solve a problem.”
    Naim Audio
    Naim Audio
  • “ Plunketts developed a solution that met our precision requirements at a cost significantly lower than alternative manufacturing approaches we had investigated”
    Nick Skaer, CEO, Orthox Ltd
    Nick Skaer, CEO, Orthox Ltd
  • “Doing business with you has been an absolute pleasure. You have made my goals a reality. You have been patient, helpful and above all, responsive. Best service that I have experienced in ages. I consider Plunkett Associates to be an integral part of my business plan moving forward.”
    Jet Cooper, Sculptor
    Jet Cooper, Sculptor