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The way we worked - how times have changed

I recently had a ‘sort out’ of all the archive articles I’ve written since I started my first additive manufacturing company - nearly 30 years ago now. What a trip down memory lane! I thought it might be fun to share some of the memories...

Twenty odd years ago I was quoted in an interview as saying, “We haven’t followed technology, we’ve driven it. We haven’t waited for others, we’ve taken the lead.”  It’s a philosophy we still live by today, but believe me, “taking the lead” in the Rapid Prototyping industry back in the early nineties was hard work! We encountered challenges on a daily basis that aren’t even a remote concern these days, thanks to advances in technology.

Today we’re sent into a fury if our mobile phone signal is weak or an email gets lost in the ether. Back in the nineties when the only means of communication was by telephone, fax or by post, we often resorted to hopping in the car to collect a customer’s data as it was quicker than putting it in the post. The definite upside to that was the fact we had more face-to-face communication with our clients, but when you consider the speed at which we can turn jobs around these days, I’m pretty confident our clients are happy not to see us quite so regularly!

Tim Plunkett and Julian Wooster

A few years ago an old colleague of mine, Julian Wooster, came back to work with me. Today he is Plunkett Associates’s Design Solutions Engineer. Talking to Julian about the ‘good old days’ reminded him of how he used to have to transfer data by floppy disc or reel-to-reel tapes whilst trying to decipher which formats the client had chosen to use.

Twenty plus years ago Julian would produce his drawings on huge sheets of paper, which we then had to cut up into A4 sized pieces in order to fax them through to the client. The client would then have to piece the jigsaw together in order to see the whole picture.  As you can imagine, getting the designs right was a constant challenge!

Today, optimising design data is an intrinsic part of the way we work. Utilising the latest CAD and simulation software means we are able to provide a precise quote and a perfect part with far more ease. As a fully certified Solidworks professional, Julian remembers when CAD was a one-machine option and everyone involved in the project would have to gather around the huge PC in order to have any input. It certainly made for lively discussions!

We’ve always strived to do whatever it takes to get a job done. Mobile phones and the internet have made this a lot easier, but there are always new challenges. One of our biggest trials today is keeping up-to-date with the latest developments in processes and materials. The industry is moving at such an incredible pace!

Tim Plunkett Julian WoosterOur priority is always creating the perfect part. Selecting the right material and the most appropriate process requires a lot of knowledge and consideration. This is definitely one area that was far simpler twenty years ago. Back then, material options were extremely limited – often it was almost a case of ‘take it or leave it’ in terms of colour and finish. Today’s choices can be overwhelming, but that’s why we invest so much time in researching the latest options. It means our customers can be confident that they will always be advised of the best solution for their part.

Another strap line I adopted back in the early nineties that I stand by today was promising my clients, “speed without sacrifice”.  With the arrival of the internet and the massive opportunities it brings, supplier options are now truly global. The vast network of production methods and supplier contacts that we have made, both in the UK and overseas, enables Plunkett Associates to deliver within the tightest timescales, without ever compromising on quality.

There’s no disputing that the way we work has changed dramatically over the last two decades, but one thing that hasn’t changed is our company philosophy. Dedication to our customers’ needs remains our winning formula.

I still get a buzz from this industry. Of my first company I said, “We are proud of our achievements to date and confident of our future...” Plunkett Associates was that future, and I’m immensely proud of what we’ve achieved. Over the years we have identified some rather unconventional processes and technologies to address very specific manufacturing issues for our clients. Thinking ‘outside the box’ is what we do best!

For some of you this will have been a trip down memory lane, for others a jolt as to how much things have changed! Whichever it has been for you, feel free to pick up the phone and talk to us. We would love to hear from you, and even more so if you have a problem for us to solve!

  • “Plunkett Associates have excellent breadth of experience, work with high quality partners and have a flexibility that we have found enables challenges to be met successfully, cost effectively and in a timely manner.”
    Nick Skaer, CEO, Orthox Ltd
  • Plunkett associates always find a solution. Whatever we need to prototype, they have a great grasp on the technologies available, costs and lead-times so we get the right solution tailored to the project needs. Have always delivered and never let us down.
    Naim Audio
  • “I can’t recommend Tim and his team highly enough. We ended up with a design which can be produced and assembled quickly, efficiently and reliably, in volumes that make sense”
    Simon Leggett, Director, Olivewood Technology
  • "Tim's experience, expertise and supplier base have been fundamental to us getting this project off the ground."
    Sam Pearce, Jelly Products Ltd
  • “We were really surprised at how quickly they turned round such a high quality prototype and the parts certainly proved their worth. They were of high enough quality to provide a fantastic visual representation and to undergo rigorous testing."
    Stuart Wilson, Design Director, TRT Lighting
  • “Accuracy, finish and delivery all first class.”
    Andrew Peters, JMDA Ltd
  • “We use Plunkett Associates because we want someone we can trust, that knows what they’re talking about, has all the contacts, will provide reliable advice and feedback and will get the right result for us.”
    Jim Copestick. Design Manager, Thorlux Lighting
  • “We always know exactly what we’re getting and we know we won’t be let down on quality, price or lead times.”
    Mark Williams, Research and Development Director, Johnson Safety Products
  • “Plunkett Associates truly offer a complete turnkey solution with Speed, Effectiveness and Precision.”
    David Harden, Director, Enica Ltd
  • “Kirintec were thrilled with Plunketts. They made a complex process simple and we were just amazed at the lead times achieved. Plus, every single deadline was met without any drama.”
    Penny While, Marketing Director, Kirintec
  • “Thanks to Plunkett Associates flexible, bespoke and cost effective service I was able to produce the objects that I had originally had in mind.”
    Simon Ryder, Artist
  • To create such a consistent quality finish in chrome was an amazing achievement and the prototypes really gave our stand the wow factor.
    James Clark, Group Commercial Director, The Airdri Group
  • Interestingly, people who look at it in its own right with little knowledge of what it does, just like it! It’s tactile and it looks good…
    Tim Collings, Operations Director, Troika Systems Ltd
  • "With their simple to understand language, willingness to go the extra mile and approachability, Plunkett Associates were a great partner for our company. We couldn’t be happier with the results of our project. (A working prototype that they got right first time, by the way). Thank you!"
    Carolina Ballon-Forrester, Director, Kittyrama Ltd
  • Plunkett Associates worked on the design and production of titanium frames for an artificial heart valve where precision and consistency was paramount. Communications were efficient and productive with concepts readily incorporated into the final design, and suggestions for improvements all highly appropriate. The quality of the end product was ideal and I have no doubt that I will use the advice and expertise of Plunkett Associates again.
    David Wheatley, Wheatley Research Ltd
  • “Thanks for the present that arrived this morning, as promised. Parts look first class, as always.”
    Jon Todd, Design Manager, PHS Group
  • “Plunkett Associates have a fantastic supply chain, work with all sorts of production processes and will always do their utmost to solve a problem.”
    Naim Audio
  • “ Plunketts developed a solution that met our precision requirements at a cost significantly lower than alternative manufacturing approaches we had investigated”
    Nick Skaer, CEO, Orthox Ltd
  • “Doing business with you has been an absolute pleasure. You have made my goals a reality. You have been patient, helpful and above all, responsive. Best service that I have experienced in ages. I consider Plunkett Associates to be an integral part of my business plan moving forward.”
    Jet Cooper, Sculptor

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  • “Plunkett Associates have excellent breadth of experience, work with high quality partners and have a flexibility that we have found enables challenges to be met successfully, cost effectively and in a timely manner.”
    Nick Skaer, CEO, Orthox Ltd
    Nick Skaer, CEO, Orthox Ltd
  • Plunkett associates always find a solution. Whatever we need to prototype, they have a great grasp on the technologies available, costs and lead-times so we get the right solution tailored to the project needs. Have always delivered and never let us down.
    Naim Audio
    Naim Audio
  • “I can’t recommend Tim and his team highly enough. We ended up with a design which can be produced and assembled quickly, efficiently and reliably, in volumes that make sense”
    Simon Leggett, Director, Olivewood Technology
    Simon Leggett, Director,  Olivewood Technology
  • "Tim's experience, expertise and supplier base have been fundamental to us getting this project off the ground."
    Sam Pearce, Jelly Products Ltd
    Sam Pearce, Jelly Products Ltd
  • “We were really surprised at how quickly they turned round such a high quality prototype and the parts certainly proved their worth. They were of high enough quality to provide a fantastic visual representation and to undergo rigorous testing."
    Stuart Wilson, Design Director, TRT Lighting
    Stuart Wilson, Design Director, TRT Lighting
  • “Accuracy, finish and delivery all first class.”
    Andrew Peters, JMDA Ltd
    Andrew Peters, JMDA Ltd
  • “We use Plunkett Associates because we want someone we can trust, that knows what they’re talking about, has all the contacts, will provide reliable advice and feedback and will get the right result for us.”
    Jim Copestick. Design Manager, Thorlux Lighting
    Jim Copestick. Design Manager, Thorlux Lighting
  • “We always know exactly what we’re getting and we know we won’t be let down on quality, price or lead times.”
    Mark Williams, Research and Development Director, Johnson Safety Products
    Mark Williams, Research and Development Director, Johnson Safety Products
  • “Plunkett Associates truly offer a complete turnkey solution with Speed, Effectiveness and Precision.”
    David Harden, Director, Enica Ltd
    David Harden, Director, Enica Ltd
  • “Kirintec were thrilled with Plunketts. They made a complex process simple and we were just amazed at the lead times achieved. Plus, every single deadline was met without any drama.”
    Penny While, Marketing Director, Kirintec
    Penny While, Marketing Director, Kirintec
  • “Thanks to Plunkett Associates flexible, bespoke and cost effective service I was able to produce the objects that I had originally had in mind.”
    Simon Ryder, Artist
    Simon Ryder, Artist
  • To create such a consistent quality finish in chrome was an amazing achievement and the prototypes really gave our stand the wow factor.
    James Clark, Group Commercial Director, The Airdri Group
    James Clark, Group Commercial Director, The Airdri Group
  • Interestingly, people who look at it in its own right with little knowledge of what it does, just like it! It’s tactile and it looks good…
    Tim Collings, Operations Director, Troika Systems Ltd
    Tim Collings, Operations Director, Troika Systems Ltd
  • "With their simple to understand language, willingness to go the extra mile and approachability, Plunkett Associates were a great partner for our company. We couldn’t be happier with the results of our project. (A working prototype that they got right first time, by the way). Thank you!"
    Carolina Ballon-Forrester, Director, Kittyrama Ltd
    Carolina Ballon-Forrester, Director, Kittyrama Ltd
  • Plunkett Associates worked on the design and production of titanium frames for an artificial heart valve where precision and consistency was paramount. Communications were efficient and productive with concepts readily incorporated into the final design, and suggestions for improvements all highly appropriate. The quality of the end product was ideal and I have no doubt that I will use the advice and expertise of Plunkett Associates again.
    David Wheatley, Wheatley Research Ltd
    David Wheatley, Wheatley Research Ltd
  • “Thanks for the present that arrived this morning, as promised. Parts look first class, as always.”
    Jon Todd, Design Manager, PHS Group
    Jon Todd, Design Manager, PHS Group
  • “Plunkett Associates have a fantastic supply chain, work with all sorts of production processes and will always do their utmost to solve a problem.”
    Naim Audio
    Naim Audio
  • “ Plunketts developed a solution that met our precision requirements at a cost significantly lower than alternative manufacturing approaches we had investigated”
    Nick Skaer, CEO, Orthox Ltd
    Nick Skaer, CEO, Orthox Ltd
  • “Doing business with you has been an absolute pleasure. You have made my goals a reality. You have been patient, helpful and above all, responsive. Best service that I have experienced in ages. I consider Plunkett Associates to be an integral part of my business plan moving forward.”
    Jet Cooper, Sculptor
    Jet Cooper, Sculptor