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Jan 12, 2017
It is imperative for us to ensure that client’s expectations are being exceeded wherever possible. One of the main ways that we endeavour to achieve this is through management of our supplier network.
We have recently brought on board a new local supplier who is able to provide us with high quality tooling, turning and milling services using state of the art modern CNC machinery. With their main business centring around utilising an array of lathes at their disposal, this supplier is able to produce components for a range of industries including Aerospace, Oil & Gas, and Medical in both low volume (up to 50) and high volume (100,000+) quantities, satisfying both prototype and production needs.
Simply put, a lathe is a machine tool which spins or `turns’ a cylindrical workpiece and removes material by touching a cutting tool to it like that shown below.
It is not uncommon nowadays to see 7-Axis lathes in operation, their functionality allows for increased part manipulation to produce the level of design previously unachievable. The diagram below gives an indication of that level of manoeuvrability.
3 axis for the tool up/down and tool bed right/left and to/fro
1 axis to spin the tool
1 axis to spin the workpiece
1 axis to rotate the tool head
1 axis to work the back of the piece
Specialising in precision engineering, this supplier is experienced in producing high quality components using a range of materials including steels, alloys, and plastics to within 0.01mm tolerances. Their high-volume machines are capable of producing components from 0.22mm to 20mm diameter bar feed in autonomous, 24/7 operations such as those shown here.
Their low volume machines can accommodate a bar stock of 80mm and a chuck part of up to 358mm diameter to produce components such as those shown in the two examples below.
Turning can produce parts that are highly detailed and the process itself holds advantages over other methods such as Metal Injection Moulding (MIM) in that there is no need for tooling, the final component has a high-quality surface finish which reduces lead time, cost and the need for post processing.
This supplier also has the capability of producing parts via 2, 3, & 4-axis milling machines on site, which serve to compliment turned parts.
Don’t hesitate to contact us today if you think your project is suited to the above manufacturing method.
“Doing business with you has been an absolute pleasure. You have made my goals a reality. You have been patient, helpful and above all, responsive. Best service that I have experienced in ages. I consider Plunkett Associates to be an integral part of my business plan moving forward.”Jet Cooper, Sculptor
"With their simple to understand language, willingness to go the extra mile and approachability, Plunkett Associates were a great partner for our company. We couldn’t be happier with the results of our project. (A working prototype that they got right first time, by the way). Thank you!"Carolina Ballon-Forrester, Director, Kittyrama Ltd
Plunkett Associates worked on the design and production of titanium frames for an artificial heart valve where precision and consistency was paramount. Communications were efficient and productive with concepts readily incorporated into the final design, and suggestions for improvements all highly appropriate. The quality of the end product was ideal and I have no doubt that I will use the advice and expertise of Plunkett Associates again.David Wheatley, Wheatley Research Ltd
Plunkett Associates worked on the design and production of titanium frames for an artificial heart valve where precision and consistency was paramount. Communications were efficient and productive with concepts readily incorporated into the final design, and suggestions for improvements all highly appropriate. The quality of the end product was ideal and I have no doubt that I will use the advice and expertise of Plunkett Associates again.
“Doing business with you has been an absolute pleasure. You have made my goals a reality. You have been patient, helpful and above all, responsive. Best service that I have experienced in ages. I consider Plunkett Associates to be an integral part of my business plan moving forward.”
Thanks for the present that arrived this morning, as promised. Parts look first class, as always.
Plunketts developed a solution that met our precision requirements at a cost significantly lower than alternative manufacturing approaches we had investigated
Plunkett Associates have excellent breadth of experience, work with high quality partners and have a flexibility that we have found enables challenges to be met successfully, cost effectively and in a timely manner.
Interestingly, people who look at it in its own right with little knowledge of what it does, just like it! It’s tactile and it looks good…
To create such a consistent quality finish in chrome was an amazing achievement and the prototypes really gave our stand the wow factor.
I can’t recommend Tim and his team highly enough. We ended up with a design which can be produced and assembled quickly, efficiently and reliably, in volumes that make sense
Kirintec were thrilled with Plunketts. They made a complex process simple and we were just amazed at the lead times achieved. Plus, every single deadline was met without any drama.
Plunkett Associates truly offer a complete turnkey solution with Speed, Effectiveness and Precision.
Thanks to Plunkett Associates flexible, bespoke and cost effective service I was able to produce the objects that I had originally had in mind.
Plunkett Associates have a fantastic supply chain, work with all sorts of production processes and will always do their utmost to solve a problem.
We always know exactly what we’re getting and we know we won’t be let down on quality, price or lead times.
"With their simple to understand language, willingness to go the extra mile and approachability, Plunkett Associates were a great partner for our company. We couldn’t be happier with the results of our project. (A working prototype that they got right first time, by the way). Thank you!"
“We use Plunkett Associates because we want someone we can trust, that knows what they’re talking about, has all the contacts, will provide reliable advice and feedback and will get the right result for us.”
“Accuracy, finish and delivery all first class.”
“We were really surprised at how quickly they turned round such a high quality prototype and the parts certainly proved their worth. They were of high enough quality to provide a fantastic visual representation and to undergo rigorous testing."
"Tim's experience, expertise and supplier base have been fundamental to us getting this project off the ground."
Plunkett associates always find a solution. Whatever we need to prototype, they have a great grasp on the technologies available, costs and lead-times so we get the right solution tailored to the project needs. Have always delivered and never let us down.
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